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3-D printing opening up new worlds

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3-D printing has been around since 1984, but the technology is now drawing consumers’ attention for its uses beyond manufacturing.

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What is it?

3-D printing is just what the name sounds like: Using a printer to create a three-dimensional object.

How does it work?

To use a 3-D printer, you need a 3-D model to send to the printer, said Gaston College civil engineering technology instructor Thad Glankler.

Gaston College students typically use AutoCAD, a computer software program.

Websites also have files of 3-D models that consumers can download. You need to use a stl file to print. Stl stands for   Stereolithography, another name for 3-D printing.

What can you make?

A better question might be, “What can’t you make?”

You can make just about anything with a digital printer as long as you have a 3-D model of it in a stl file.

At Gaston College, Glankler printed off plastic wrenches with a moveable jaw and a cube with a ball inside that can move.

3-D printing can produce jewelry, art, action figures, chess pieces — you name it.

What can businesses make?

Manufacturing has been using 3-D printing for years.

DSM Desotech in Stanley manufactures materials used in 3-D printing, said site manager Paul McGowan.

The site ramped up from a five-day to a seven-day operation to keep up with the growth of UV curable coating used in 3-D printing, he said.

“And we’ve been in that market for 20-plus years designing materials,” said Kelly Hawkinson, DSM global marketing manager. “What we’ve always focused on is prototypes.”

The big sectors using 3-D printing include automotive, aerospace, consumer products and motor sports, Hawkins said.

The medical industry uses 3-D printing to create prosthetic limbs. The technology can create personalized medical devices, like a stint for a child’s windpipe or a prosthetic to replace 75 percent of a man’s skull.

3-D printing makes producing prototypes a faster process. Before, someone would have to make a prototype by hand. Now, someone can design a prototype of a product in a few hours, speeding up the process of getting items to market.

 “And functional testing is the big part,” Hawkinson said. “We’re able to do a lot of functional testing to make sure that product’s working.”

What’s the future for 3-D printing?

As technology advances, the price of 3-D printers decreases for consumers. You can buy a 3-D printer for around $1,500 now.

“I think when people start realizing where it can be used and utilized, it’ll become commonplace,” Glankler said

3-D printing opens up questions about copyrights and taking the technology to the extreme.

A person with a 3-D scanner could scan a favorite figurine and create his own instead of buying them from a manufacturer.

A college student created a plastic 3-D gun that fires standard handgun rounds.

For the manufacturing world, 3-D printing brings a boost by helping items get to market faster.

“I don’t know that it will replace total traditional manufacturing,” Hawkinson said. “But will it replace total manufacturing? I don’t think so.”

You can reach Amanda Memrick at 704-869-1839 or twitter.com/AmandaMemrick.


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